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Dispensing Pumps

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SV500-Series Dispensing Pumps

Introduction:

Valcor Scientific has designed and engineered rugged, reliable solenoid operated pumps for more than 20 years.

These pumps are activated by a solenoid coil, which when electrically energized and de-energized, move the piston back and forth to dispense liquids.

The SV500-Series pumps are cost-effective, low maintenance dispensers for a wide variety of liquids compatible with stainless steel. Each model provides a different output range.

Construction:

The wetted materials used in the construction of SV500-Series pumps include 302, 303, 304 and 430F series stainless steel. Either Viton or EPDM elastomeric seals are standard.

For high-purity, aggressive or corrosive liquids, Valcor Scientific has developed the SV600-Series of dispensing pumps (see below).

General Operation:

The accompanying diagram illustrates the internal construction of the SV500-Series pump.

The pumps employ Valcor's exclusive dynamic o-ring pumping system. This o-ring system seals the piston while allowing the pump chamber to refill. The piston is pulled up when the solenoid coil is energized. A return spring pushes the piston back down when the coil is de-energized.

The dynamic o-ring seal divides the bottom portion of the pump into a lower and upper chamber. As the coil is energized and de-energized, liquids are drawn into the lower chamber, then pushed through the upper chamber and outlet for dispensing.

The volume of liquid dispensed per stroke depends on the piston stroke length which can be adjusted manually. Additionally, the frequency of stroking can be controlled digitally. By adjusting stroke length and frequency, the desired flow rate can be achieved.

To adjust the liquid dispensed per stroke, a lock-nut is loosened on the inlet fitting, the inlet fitting is rotated to increase or decrease the length of the stroke, and then the lock-nut is re-tightened.

To adjust the frequency of stroking, the coil can be energized more or less frequently until the desired dispense rate is achieved.

SV500.jpg (37937 bytes)

How it works:

  1. A dynamic pump o-ring rides in a groove on the piston. When the solenoid coil is energized, the piston is pulled upward, causing the pump o-ring to create a seal between the piston and the chamber wall. This forces liquid in the upper chamber through the outlet. At the same time, the inlet poppet check valve opens, allowing the lower chamber to be refilled.

  2. When the solenoid coil is de-energized, the piston is pushed back by the return spring. At the same time, the inlet check valve closes allowing liquid from the lower chamber to be forced behind the pump o-ring into the upper chamber.

  3. The complete pumping cycle requires energizing the coil to cause the upward piston stroke, and de-energizing to allow the downward stroke, returning the piston to its initial position. Minimum energization and de-energization times vary with stroke and model number.

SV600-Series Dispensing Pumps

Introduction:

Valcor Scientific has designed and engineered rugged, reliable solenoid operated pumps for more than 20 years.

These pumps are activated by a solenoid coil, which when electrically energized and de-energized, move the piston back and forth to dispense liquids.

The SV600-Series pumps are cost-effective, low maintenance dispensers for a wide variety of liquids compatible with stainless steel. Each model provides a different output range.

Construction:

The pump materials in contact with fluids are FDA Generally Regarded As Safe grade of polypropylene, borosilicate glass, and elastomers of either Viton, EPDM or Silicone.

For less aggressive fluids or those not requiring high-purity contact surfaces, Valcor Scientific offers the SV500 Series of stainless steel dispensing pumps (see above).

General Operation:

The accompanying diagram illustrates the internal construction of the SV600-Series pump. A unique feature of these pumps is the employment of a rolling diaphragm to isolate the metal actuator parts from the wetted pump surfaces.

The pumps employ Valcor's exclusive dynamic o-ring pumping system. This o-ring system seals the piston while allowing the pump chamber to refill. The piston is retracted when the solenoid is energized, allowing liquid to enter the volume above the pump o-ring. A return spring pushes the piston back down when the coil is de-energized.

The dynamic o-ring seal divides the pump into an upper and lower chamber. As the coil is energized and de-energized, liquids are drawn into the lower chamber at the same time as they are dispensed from the upper chamber.

The volume of liquid dispensed per stroke depends on the piston stroke length which can be adjusted manually. Additionally, the frequency of stroking can be controlled digitally. By adjusting stroke length and frequency, the desired flow rate can be achieved.

To adjust the liquid dispensed per stroke, a lock-nut is loosened on the solenoid stop screw, the screw is rotated to increase or decrease the stroke length. The lock-nut is then re-tightened.

To adjust the frequency of stroking, the coil can be energized more or less frequently until the desired dispense rate is achieved.

SV600.jpg (51582 bytes)

How it works:

  1. A dynamic pump o-ring rides in a groove on the piston. When the solenoid coil is energized, the piston and its dynamic pump o-ring are drawn through the fluid present in the pump chamber - the dynamic o-ring slips (it does not seal in this energization stroke) while the umbrella shaped outlet check valve maintains a seal at its end of the pump..

  2. De-energization of the solenoid coil allows the return spring to push the piston back to its stop with the redundant o-ring seal in its groove against the lower land of the piston as well as the glass cylinder wall, thus creating an output pressure stroke while at the same time creating suction to draw liquid in through the inlet port.

  3. The piston return stroke yields the pre-adjusted volumetric output set by the stroke length on the stop adjusting screw.

  4. The complete pumping cycle requires energizing the solenoid coil momentarily (typically 1/4-second) and de-energizing to permit the fill and output dispense to occur.

 

 Don't know which pump to use? Download the Dispensing Pump Application Data Sheet. (1 pg./176KB)

 

Teflon® and Tefzel® are registered trademarks of Dupont. Viton® and Kalrez® are registered trademarks of Dupont Dow Elastomers.

This page last updated: Wednesday, January 28, 2004
© Copyright 1998-2004 Fluid Process Control Corporation.
Information in this document is subject to change without notice.
Other products and companies referred to herein are trademarks or registered trademarks of their respective companies or mark holders.